High-Precision Absolute Inductive Encoders for Demanding Motion Control

Non-contact · Bearingless · Hollow-shaft design
±0.006° accuracy · 15-22 bit resolution · 13 standard models · No maintenance

OTV-INE Inductive Encoder

13Standard Models
 
±0.006°Max Accuracy
 
22-bitResolution
 
8000Max RPM
 
-30~100°COperating Temp
 
CE / RoHSCertified

Technology

What Is an Inductive Encoder?

An inductive encoder uses electromagnetic induction and wireless energy transfer to measure absolute angular position — without optical discs, glass gratings, or permanent magnets. The stator wirelessly powers the rotor, which returns a position signal through electromagnetic field modulation.

Unlike optical encoders that fail in dust, oil, or vibration, inductive encoders deliver maintenance-free absolute positioning even in the harshest conditions.

  • 1
    Wireless Power TransferStator coil energizes → power transmitted to rotor via electromagnetic coupling
  • 2
    Dual-Track Position SensingRotor modulates the magnetic field → stator reads absolute angle via dual code tracks
  • 3
    Digital OutputOnboard ASIC converts to SSi / BiSS-C / RS-422 / RS-485 / ABZ in real-time
Inductive encoder working principle

Why Inductive?

Inductive vs Optical vs Magnetic Encoders

FeatureInductive (OTV-INE)Optical EncoderMagnetic Encoder
Resistance to Dust / Oil✔ Immune Sensitive to contamination✔ Resistant
Vibration / Shock Tolerance✔ Excellent Glass disc fragile✔ Good
Accuracy±0.006° ~ ±0.05°±0.001° ~ ±0.01°±0.05° ~ ±0.5°
Profile (Thickness)3.6 mm ultra-thin15 ~ 30 mm8 ~ 15 mm
Hollow Shaft (Large Bore)✔ Up to Ø172mm Limited / no✔ Moderate
Bearing / Coupling Required?✔ None needed Requires bearings Some models
MaintenanceZero (non-contact)Periodic cleaningLow
Cost at ScaleCompetitiveHigh (precision optics)Low
Operating Temperature-30 ~ +100°C-10 ~ +70°C-20 ~ +85°C

Product Series

OTV-INE Series — 13 Standard Models

All models: Non-contact · Hollow-shaft · FR-4 material · Single-turn absolute · 5-24V DC · IP40

ModelOD × ID × T (mm)WeightResolutionAccuracyMax SpeedRotor Inertia
INE-01414.8 × 2 × 3.62 g15-17 bit±0.03°6000 rpm0.006 kg-mm²
INE-01616.8 × 2 × 3.62.5 g15-17 bit±0.025°6000 rpm0.008 kg-mm²
INE-01818.8 × 2 × 3.63 g15-17 bit±0.02°6000 rpm0.01 kg-mm²
INE-02020 × 4 × 6.54 g15-17 bit±0.05°4000 rpm0.01 kg-mm²
INE-04040 × 10 × 7.810 g17-18 bit±0.015°6000 rpm0.4 kg-mm²
INE-05252 × 17.7 × 7.613 g18-20 bit±0.01°8000 rpm1.18 kg-mm²
INE-06060 × 25 × 7.618 g18-20 bit±0.008°8000 rpm2.43 kg-mm²
INE-08080 × 35 × 830 g18-20 bit±0.008°8000 rpm8.6 kg-mm²
INE-100100 × 48 × 840 g19-21 bit±0.006°6000 rpm19.7 kg-mm²
INE-120120 × 70 × 850 g19-21 bit±0.006°6000 rpm40 kg-mm²
INE-140140 × 90 × 875 g19-21 bit±0.006°6000 rpm99 kg-mm²
INE-180180 × 120 × 8120 g20-22 bit±0.006°4000 rpm239.2 kg-mm²
INE-247247 × 172 × 8180 g20-22 bit±0.006°4000 rpm795.6 kg-mm²

📄 Download Full Product Datasheet (PDF)

Includes mechanical drawings, electrical specs, ordering codes, and installation guide for all 13 models.

Technical Advantages

Why Engineers Choose OTV Inductive Encoders

⚙

Bearingless & Coupling-Free

No internal bearings, no mechanical couplings. The rotor mounts directly on the shaft. The stator fixes to the housing. Installation gap: 0.6mm ±0.1mm. Zero friction, zero wear.

⚡

5-in-1 Protocol Support

SSi (0.5-5MHz) · BiSS-C (up to 10MHz with CRC) · RS-422 full-duplex · RS-485 half-duplex · Differential ABZ with Z-phase. One encoder, any controller.

🌎

Extreme Environment Ready

Operates from -30 to +100°C. Resistant to shock (100g/11ms), vibration (20g 10-2000Hz), electromagnetic interference, and 0-99% humidity. No degradation in oil mist or dust.

📏

Ultra-Thin Profile

As thin as 4mm — the slimmest absolute encoder in its class. Fits space-constrained robot joints, gimbals, and actuator housings where conventional encoders simply won’t fit.

🎯

Class-Leading Accuracy

Up to ±0.006° static error with 22-bit resolution. Repeatability: ±2 LSB. Exceeds magnetic encoders in precision while matching optical at a fraction of the size.

🔒

Power-On Absolute Position

True single-turn absolute output — knows its angle the instant power is applied. No homing routine, no backup battery, no reference mark search. Simplifies system startup.

Applications

Where OTV Inductive Encoders Excel

Cobot joints

Collaborative Robots

Ultra-thin hollow-shaft design for joint torque sensors and motor feedback. Withstands cobot collision forces without recalibration.

Surgical & Medical Robots

Non-contact, sterilizable-compatible, zero particulate generation. 20-bit resolution for sub-millimeter tool positioning.

Aerospace

Aerospace & Defense

Radar pedestals, satellite antenna gimbals, EO/IR turrets. Operates in vacuum, radiation, extreme temperature swings.

AGV & Mobile Robots

Steering angle feedback for automated guided vehicles. Immune to magnetic field interference from drive motors.

Industrial automation

Industrial Automation

Servo motor feedback, rotary tables, packaging machinery. Drop-in replacement for optical encoders in dirty environments.

Semiconductor & Optoelectronics

Wafer handling robots, pick-and-place, optical alignment stages. Particle-free, vacuum-compatible, sub-micron repeatability.

 
OTV Product Family

Complete Your Motion Sensing Solution

Beyond inductive encoders, OTV also manufactures high-precision magnetic encoders and encoder magnetic rings — a full portfolio for your sensing needs.

FAQ

Common Questions About Inductive Encoders

What’s the main advantage over optical encoders?
Inductive encoders have no glass disc, no LED, and no optical path to contaminate. They continue operating reliably in dust, oil mist, condensation, and vibration that would disable an optical encoder. Plus, the bearingless hollow-shaft design is dramatically thinner (3.6mm vs 15-30mm).
How does accuracy compare to magnetic encoders?
OTV inductive encoders achieve ±0.006° accuracy vs typical magnetic encoder ±0.05°-0.5°. That’s 8-80x better. The electromagnetic sensing principle is inherently more linear than magnetic field sensing, which suffers from hysteresis and temperature drift.
What is the minimum order quantity (MOQ)?
We support flexible MOQ. For evaluation and trial orders, we accommodate small quantities (1-10 units). For production volumes, standard MOQ is negotiated based on model and customization requirements. Contact us for your specific needs.
How long is the typical lead time?
Standard models: 2-4 weeks for sample quantities, 4-8 weeks for production volumes. Customized models: 6-12 weeks depending on requirements. We ship worldwide via DHL, FedEx, or sea freight.
Do you offer customization?
Yes. We customize outer/inner diameter, thickness, cable length, connector type, resolution, protocol selection, and mounting pattern. Our engineering team works with you from specification to validation. Typical NRE is competitive for OEM projects.
What warranty and support do you provide?
All OTV encoders carry a 12-month warranty against manufacturing defects. We provide lifetime technical support including integration guidance, protocol debugging, and on-site assistance for qualified projects. Replacement units ship within 48 hours for critical downtime.

Need a Custom Sensing Solution?

Every application is unique. OTV Precision Sensing delivers more than standard products — we engineer tailored encoder solutions and provide one-stop procurement to simplify your supply chain.

🛠

Custom Encoder Development

Need a specific OD/ID, resolution, protocol, or form factor? Our engineering team modifies standard designs or builds from scratch to your exact specifications.

📦

One-Stop Procurement

Beyond encoders: magnetic rings, cables, connectors, mounting hardware, and accessories. We consolidate your BOM into a single order with one invoice and one shipment.

💪

Dedicated Project Support

From concept to production. Feasibility review, rapid prototyping, NPI support, and ongoing quality management. Your assigned engineer stays with you throughout.

Tell us your requirements — we’ll respond with a solution within 24 hours.

Contact Our Engineering Team →

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