AL228 + SC20 · Compact absolute feedback

AL228 Compact Absolute Magnetic Linear Encoder

Absolute position feedback for motion assemblies where every millimetre matters.

The AL228 pairs a 28 × 14 × 10 mm magnetic readhead with the matched SC20 coded magnetic scale. It delivers non-contact, battery-free absolute linear measurement over travel up to 2 m, with selectable 0.1, 0.5 or 1 µm resolution.

Choose BiSS-C, SSI or an RS-485 protocol option to match your controller.

AL228 compact magnetic linear encoder readhead with matched SC20 absolute magnetic scale
AL228 readhead and matched SC20 scale from the product specification.
28 × 14 × 10 mmCompact readhead envelope
0.1 µmFinest selectable resolution
Up to 2 mAbsolute measuring travel
IP67Readhead housing

Designed around available space

Compact absolute feedback for positioning stages and automation axes

AL228 is a compact absolute linear encoder for space-constrained motion assemblies. The separate readhead and magnetic scale let you integrate feedback alongside an axis while retaining access to the mounting points and cable.

Small readhead footprint

A 28 mm body and two M3 mounting positions at 20 mm pitch suit compact positioning stages and automation axes. Check the cable route and recommended air gap in your assembly.

Battery-free position sensing

The coded SC20 scale provides the absolute position reference without a backup battery. Specified absolute-position startup time is less than 400 ms.

Controller-matched feedback

Select resolution and one communication variant when ordering. BiSS-C, SSI and RS-485 protocol options support different control architectures; confirm the exact format before integration.

AL228 technical specifications

Choose the resolution, protocol and matched scale as one feedback system. Resolution describes the position increment; it does not state the accuracy of the installed axis.

ParameterAL228 specification
Measurement principleNon-contact, battery-free absolute magnetic linear measurement
Matched scaleSC20 absolute code track + incremental track
Readhead dimensions28 × 14 × 10 mm
Resolution options0.1 µm / 0.5 µm / 1 µm
Maximum measuring travel2 m
RepeatabilityWithin ±1 µm at 1 µm resolution and 0.3 mm sensing gap
Positioning accuracy≤30 µm, module-dependent; confirm the required system accuracy with the selected scale
Maximum linear speed10 m/s
Position update time<5 µs during communication; end-to-end controller latency is not specified
Absolute-position startup<400 ms
Supply / no-load current5 V DC ±5%; <120 mA at 25°C
Sensing gapRecommended 0.30 ±0.10 mm; maximum specified ≤0.8 mm
Mounting / indication2 × M3 at 20 mm pitch; LED indication
ProtectionIP67 readhead housing
Cable / termination0.5 m standard; up to 10 m available; flying leads, DB9 or DB15 male
Accuracy when selecting a system. The specification lists module-dependent positioning accuracy of ≤30 µm. SC20 has a separate scale accuracy specification of ±(0.025 + 0.02 × L) mm at 20°C, where L is length in metres: ±45 µm at 1 m and ±65 µm at 2 m. These figures describe different conditions and must not be combined into a guaranteed installed system accuracy. Ask OTV Sensing to confirm performance over your required travel.

BiSS-C, SSI and RS-485 interface options

Order one communication variant for your AL228 readhead. BiSS-C and SSI use differential RS-422 signaling; RS-485 variants use the protocol and data format selected for the controller.

Ordered protocol optionElectrical signalingSpecified rate / data format
BiSS-CDifferential RS-422Clock up to 10 MHz; 26 effective position-data bits
SSIDifferential RS-422Clock up to 250 kHz; 26 effective position-data bits
Modbus RTURS-485Baud rate up to 256 kbit/s
Tamagawa-compatible formatRS-4852.5 Mbit/s; 24-bit format
Panasonic-compatible formatConfirm for ordered variant48-bit format listed; confirm timing and electrical interface

Cable and connector

Choose flying leads, a DB9 male connector or a DB15 male connector. The standard cable is 0.5 m; lengths up to 10 m are available.

Wiring confirmation

Obtain the wiring drawing for the ordered variant before applying power. Connector pin assignments are not defined in the product specification.

Communication timing

Confirm clock or baud rate, data format, cable length and signal integrity together. Data-field width does not increase the specified 2 m travel or define positioning accuracy.

Readhead dimensions and SC20 magnetic scale installation

Mount AL228 with the two M3 positions and maintain a recommended 0.30 ±0.10 mm assembly air gap. Align the readhead with the absolute and incremental tracks as shown, then verify the counting direction and full-travel behavior in the final assembly.

AL228 readhead dimensional drawing: 28 by 14 by 10 mm, two M3 mounting positions at 20 mm pitch, and 0.30 plus or minus 0.10 mm assembly gap
AL228 mechanical design. Dimensions are in millimetres. Open the drawing for a larger view.

Matched SC20 absolute magnetic scale

Use the SC20 coding and track layout specifically matched to AL228. Generic scale-family pole pitches and supply lengths do not imply interchangeability.

  • Scale operating temperature: 0 to +50°C.
  • Maximum relative humidity: 95%, non-condensing.
  • Minimum bend radius: 100 mm.
  • Thermal expansion coefficient: approximately 16 × 10⁻⁶ K⁻¹.
  • AL228 effective measuring travel remains ≤2 m.

For other magnetic tape requirements, see the magnetic linear scale and encoder tape collection.

SC20 magnetic scale construction with rubber magnet, steel backing and adhesive mounting tape
SC20 scale construction and adhesive backing.
SC20 absolute code track and incremental track functional illustration
Functional track illustration; not a production pole-pattern drawing.

Adhesive mounting sequence

  1. Thoroughly clean the mounting surface.
  2. Remove the magnetic scale backing liner and press the scale firmly into position.
  3. Clean the exposed scale surface.
  4. Remove the cover-foil backing liner, then press the foil firmly onto the scale.
  5. Secure the cover-foil ends against lifting and fit end caps where supplied.

Keep the coded scale away from strong magnets and magnetic objects. Maintain the minimum bend radius during handling. Once bonded, the scale cannot be removed intact and reused. Confirm mounting torque, allowable angular alignment and cable bend radius for your installation.

Compare OTV absolute magnetic linear encoder series

Choose AL228 when readhead size and integration space are the main constraints. For longer travel or a larger installation gap, compare the other OTV series.

SeriesPrimary selection needResolutionTravel / distinguishing specification
AL228Compact motion assemblies0.1 / 0.5 / 1 µmUp to 2 m; 28 × 14 × 10 mm readhead
AL200Fine-resolution feedback over longer axesDown to 0.1 µmUp to 16 m
AMGLong-travel absolute feedback1 µmUp to 82 m
AL500Larger mounting clearance1 µmMounting gap up to 1.6 mm

Explore the absolute magnetic linear encoder range for the wider product selection. Confirm the final interface, scale and performance specifications for each ordered system.

AL228 compact encoder FAQs

How small is the AL228 magnetic linear encoder readhead?

The readhead envelope is 28 × 14 × 10 mm. It mounts at two M3 positions with a 20 mm pitch. Allow space for the cable and maintain the recommended 0.30 ±0.10 mm sensing gap.

Is AL228 suitable when I need a miniature absolute linear encoder?

AL228 is an option for compact assemblies that can accommodate its 28 × 14 × 10 mm readhead and separate SC20 scale. Check the available space, travel up to 2 m, required accuracy and controller interface against your design.

Does AL228 need a backup battery?

No. AL228 reads absolute position from the coded magnetic scale without a backup battery. The specified absolute-position startup time is less than 400 ms.

Does 0.1 µm resolution mean 0.1 µm positioning accuracy?

No. Resolution, repeatability and positioning accuracy are separate specifications. AL228 offers 0.1, 0.5 and 1 µm resolution options; installed performance also depends on the matched scale, travel, temperature and mounting conditions.

Can AL228 measure 50 m with a long SC20 scale?

No. The AL228 encoder system is specified for measuring travel up to 2 m. General SC20 supply-length options do not extend this travel. For longer axes, compare AL200 or AMG.

Can one readhead switch between SSI, BiSS-C and RS-485?

Select one protocol option for the ordered readhead. Confirm the controller format, electrical interface and wiring drawing with OTV Sensing; do not assume that every variant supports every protocol.

Configure your AL228 + SC20 system

Request an AL228 encoder quote

Tell us your measuring travel, target accuracy, resolution, controller and protocol, cable length, termination and available mounting space. OTV Sensing will confirm the matched readhead, scale layout and wiring requirements.

Specifications: AL228 / SC20 Product Specification, OTV-AL228-SPEC-001, Revision 1.0, 4 November 2026. Configuration and installed system performance are subject to confirmation.

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